It starts right up as soon as its given throttle and then runs and restarts fine without giving throttle the rest of the time on the water. Before i put it on the water this season, i replaced the wear ring with a ss relined one from greatland welding along with a rebuilt impeller from them. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it crashed we can help. Buy your next boat on from dealers, owners, and brokers. Service manual is a generic term we use to describe repair manuals, technical manuals, workshop manuals, shop manuals, etc. Upgraded tandem axle road runner model 4000 galvanized trailer. We presented the utter version of this book in txt, pdf, epub, doc, djvu formats. Save 200 mercury optimax sport jet to get email alerts and updates on your ebay feed. Picked up a barely used 2014 kingfisher 1875 extreme shallow with 200 sport jet. The full pdf workshop manual of mercury sport jet 200 optimax is downloadable from this website. Mar 01, 2018 dan baugh of gibbons motor toys tells us about the mercury optimax sport jet 200.
Most mercury sportjet boat owners want to perform at least a certain amount. I have to give the boat throttle or it will not start. Mercury sportjet 200 hp optimax sn 0e432496 to 0e433492 situation the 2. River jet boating forum view topic optimax 200 sport jet. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on youtube. Most often they get harmlessly spit out the exhaust, however i know of few power heads that needed substantial repairs from ingested broken reeds. Name of notified body for exhaust emission assessment. Jul 24, 2011 mercury sport jet 240 hpwarning horn continuouseither lack of oil or cooling, correct. The engine exhaust from this product contains chemicals known to the.
River jet boating forum view topic 250 optimax or 200. Optimax 200 sport jet the truth wed mar 01, 2017 9. The mercury sportjet has a selfdraining cooling system for ease of maintenance. This prop selector will help you calculate the right prop for your boat type and how you use it. The mercury sport jet also features a selfdraining cooling system which means less work at the dock and more fun on the water. This service manual is written for the doityourselfer as well as the experienced mechanic. The alaska moose hunting guidebook is now available. Mercury 200hp optimax and smartcraft alarm moderated. Mercury 250 hp optimax jet 250 hp marine propulsion. This authors 2004 mercury 200hp optimax outboard engine has gone through three air compressors in seven years.
Help with engine repairs mercury sport jet 200 optimax. When any product component is serviced, care and cleanliness are important. An unmatched combination of speed, fuel economy and low cost ownership. Please visit our marine related home page to see a complete list of all the service manuals we offer. Sounds like alot of issues years ago with these powerheads. Your best running buddy the mercury sportjet features awardwinning technology. Mercury sterndrive 200 hp m2 sport jet drive service manual 2001 up 2stroke v6 cylinders sn 0e384500 up mercury sterndrive 210 hp m2 sport jet drive service manual 1999 up 2stroke v6 cylinders sn 0e373939 up mercury sterndrive 240 hp m2 sport jet drive service manual 1999 up 2stroke v6 cylinders sn 0e373939 up. Versatile enough to access shallow water fishing sports or enjoy a funpacked day of towsports. The mercury sportjet features awardwinning technology. We also offer full service, accessories, parts, and riding gear. Cranking up the 175hp mercury inboard sport jet engine on the sea ray sea rayder. Service repair manual optimax 115 5 150 175, author.
Unfollow 200 mercury optimax sport jet to stop getting updates on your ebay feed. Had plenty of power to get up powerful rapids with minimal cavitation. Versatile enough to access shallow water fishing spots or enjoy or enjoy a funpacked day of towsports. This authors 2004 mercury 200 hp optimax outboard engine has gone through three air compressors in seven years. Please enter a city, postal code, state, province or country engine information and specifications.
With its shallowdraft hull, 200 horsepower mercury optimax sport jet inboard engine, and all the usual strength and safety of a hewescraft, you can extend your adventures into water very few boats can handle. Powersports plus is a powersports dealership located in albany, georgia and near leesburg, van cise, winterwood and pretoria. View and download mercury 200 optimax service manual online. Mercury optimax 200 jet drive service manual mercury optimax 200 jet drive service manual starting model year 2001 starting serial number 0e384500 for powerhead starting serial number 0e379931 for pump unit. I tested mercury marines new 250 optimax m2 jet drive, as installed in polaris new ex2100 sport boat. Online ive been reading until blue in the face about this engine. Sport jet a marine power product is a combination of many machined, honed, polished and lapped surfaces with tolerances that are measured in the ten thousands of an inchmm. River jet boating forum view topic mercury sport jet. Please choose the type of boat below that corresponds most closely with your boat type. Our test data is based on these general boat types. Service repair manual optimax 115 5 150 175, length. Dan baugh of gibbons motor toys tells us about the mercury optimax sport jet 200. Jul 12, 2011 200 hp optimax sport jet, stalled and will not start.
In the manual it says that mercury premium plus can be used only if optimax dfi oil is not avalibal. Before we give the handson results, lets first get the necessary bookkeeping out of the way. The mercury sport jet is all about power, simplicity and fun. Started easily every time, averaged about 45mpg, running mostly 35004200rpm. Table of contents 175xr2 jet drive page installation manual. Mercury 200 hp sport jet drive service manuals are available for immediate download.
I recently changed spark plugs on my optimax 200hp sport jet and have lost a lot of power when i push the throttle up to 5000 rpm it drops itself to 4500 rpm i have a twin engine have not changed the plugs on the second engine its running normal but problem on. Im currently looking at a new boat 2010 that can only be purchased with the 200 mercury optimax sportjet inboard jet with 200 opti powerhead. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it. Optimax 200 sj running rough and slow alaska outdoors forums. Also, a few times the rpm dropped intermittantlyfor a few seconds. Any time the intake or exhaust openings are exposed during service they should be. You can not drive in the sleeve on the motor mercury sport jet 200.
Apr 19, 2010 im currently looking at a new boat 2010 that can only be purchased with the 200 mercury optimax sportjet inboard jet with 200 opti powerhead. This is a complete service manual for themercury 1995 90120, 1996 1997 95xr120xr sport jet on a cd. Selling my jet boat 04 240hp sport jet with under 350hrs 2nd owner. The mercury sportjet drive features a 200hp v6 direct fuel injection dfi optimax engine for instant turnkey starting, nosmoke operation, outstanding fuel economy and excellent power. Jet boat parts mercury sport jet engine offshore marine. It starts right up as soon as its given throttle and then runs and restarts fine without giving throttle the rest of the time on the. Mercury force 40hp to 120hp sport jet cdm ignition.
River jet boating forum view topic optimax 200 sport. We are working hard to ship as quickly as possible, while ensuring the safety of our associates. A few weeks back i let the port remote oil tank go dry. I turned off the mercury optimax 200 hp motor and filled the tank. Engine answered by a verified marine mechanic we use cookies to give you the best possible experience on our website. Higher than normal rpms, lack of thrust, slipping clutch feel, trouble getting a load up. Im having an issue with the boat starting on the initial start of the day. Customize your jet outboard for your individual boating experience.
Has anyone had experience compression sleeves on this engine. For those with pre2011 200 optimax sport jets and over 300 hours, consider replacing the reeds. Test driving the mercury marine 250 optimax jet drive. The first air compressor failure on this mercury optimax occurred at 300hours. Throughout this manual, it should be understood that proper cleaning. Stroke 2 years 3 years fourstroke 2 years 3 years contact the marine optimax power service center. The full manual mercury sport jet 200 optimax is downloadable from this page. Jet boat 18ft alicraft 200 mercury sport jet, 260 hrs, smart gage multifunction, plastic bottom, full canvas and travel top, 9. The merucry sport jet manual by clymer is a great reference for repair and service information. The mercury optimax sport jet performed flawlessly this summer at our canada cabin.
Mercury sport jet 120 crankshaft cage assembly in good condition with no cracksbreaks or repairs, came out of a running 1996 sugar sand mirage freshwater boat, any questions please ask,thanks. This 22page booklet is a great resource of alaska moose hunter, regardless of experience level. Ive seen a pattern where the steel reeds chipcrack. Mercury sport jet 240 hpwarning horn continuouseither lack of oil or cooling, correct. At 5,000 rpm it uses about 8gph of fuel, 5500 is max rpm less rpm less fuel. The sport jet incorporates an automatic bilge siphoning feature. The mercury jet drive, in particular, brings a new level of performance to the jet boat category and is capable of propelling many hulls at speeds exceeding 50 miles per hour. It comes with an inboard motor that sits no lower than our allwelded, shallowdraft hull, making this adrenalinefueled powerhouse fully equipped to go upriver, through rapids, and into water as shallow as four inchesall at nearly 50 mph. After that repair motor goes not long, there is no guarantee. Mercury marine jet drive service manuals pdf download.
Optimax 200 sj running rough and slow i winterized it by running fuel stabilizer, quickleen and dfi oil through the engine while idling for ten minutes as i always have. Mercury sport jet 200 optimax the full manual mercury sport jet 200 optimax is downloadable from this page. Discover mercury sport jet 120 boat parts on sale here with the biggest option of mercury sport jet 120 boat parts anywhere online. Mercury 90 120 hp sport jet ring set 200206 39820457a1 39820457a2 fa5286. I used the boat again and the mercury smartcraft gauge started counting down reserve oil percentages. In selecting the proper jet drive package for a particular application, please consider the overall performance capability of the craft. Mercury 200 hp sport jet drive service manual pdf download. The undercowling oil tank never went dry, but the fault alarm did not turn off. Beginning in 2012 mercury began producing their 200hp optimax engines. From weedy areas to rocky river bottoms, mercury has you covered. You can read online mercury 175 sport jet drive manual or load. Mine is a 200 hp black max i believe power head set on the sportjet pump. Mercury optimax 200 jet drive service manual tradebit.